3D Scanning and Reverse Engineering

3D scanning and reverse engineering services offered by Ben Rogerson Yacht Design

Projects - 3D Scanner

Discovery 42'
Read about
Yacht Keel
Read about
Previous slide
Next slide

Discover 42'

3D Scanning Project

Scan surveys were undertaken on a 42’ hull to capture details along the hull tool, keel stub and rudder skeg. The scans were taken inside one of the Discovery Shipyard facilities providing low lighting conducive to the attainment of accurate and low noise scan data. Overhead roof geometry provided good registration references alongside the position checkerboard targets. 

The accuracy of the 3D scanner is highlighted by the deviation scores, in this case with a maximum deviation of 0.8mm and average of 0.6mm, across all 7 scans. 

This allowed a mesh surface to be developed from the scan data, through a series of exports of progressively reducing cell sizes until deterioration of the mesh quality. The alignment of the mesh was also completed using the scans with reference points taken over points of the model. 

Deviation analysis was undertaken to quantify the differences between the original design surfaces and the manually oriented scan surfaces. This is summarised below.

Summary

Corelation between surfaces aft of rudder skeg and stem (referenced in orientation of the mesh) deviation of 12mm shown forward of the rudder skeg, large mid hull bottom area with deviation of +6mm 

Keel Project

3D Scanning Project

Phase 3 - Design Detailing

Modelling

The design detailing phase is developed in 3D in parallel with the main naval architecture, structural engineering and systems engineering. We undertake the full 3D detail development of all components and fixtures to ensure the most efficient process in development of an uncompromised and coherent production design output.

The design is then re-evaluated and refined with regards to ergonomics and feasibility of the detailed designed elements. A full 3d development of the deck hardware systems enabiling complete ergonomic and practical usage, assessed in parallel with the structural engineering processes.